With the increasing demand for intelligence in the home appliance manufacturing industry, traditional production methods are facing enormous challenges. In the past, the gluing process of door components in the manufacturing process of drum type washing machines mainly relied on manual operation, which not only had low efficiency but was also easily affected by human factors, leading to unstable product quality and even potentially causing production accidents. Therefore, intelligent transformation has become an important means to improve the production efficiency and product quality of drum washing machines.

In response to this challenge, Haiyan Technology has developed an intelligent door assembly workstation that combines robotics, automation, and AI vision technology, leveraging its profound experience in the home appliance manufacturing industry and leading technological strength, bringing revolutionary changes to the home appliance manufacturing industry.

The traditional glue coating process for the door components of drum washing machines is cumbersome and inefficient. Workers need to install door rings, tighten screws, perform plasma treatment, manually blow, and then place the door body on the gluing equipment. The next step is to apply glue and press the glass door. After completion, the workers will take out materials for visual inspection and film production. Throughout the process, the presence of human factors makes it difficult to ensure production efficiency and product quality. Moreover, with the intensification of competition in the home appliance market, the requirements for product quality and production efficiency are also increasing, and traditional production methods are no longer able to meet market demand.

The intelligent door assembly workstation launched by Haiyan Technology integrates robotics, automation, and AI vision technology, thoroughly intelligently transforming traditional cumbersome and inefficient work processes. It can achieve automation and intelligence in a series of workflow processes such as locking, electrostatic removal, dust removal, screw screening, positioning transmission, gluing, and self alarm for glue shortage. This innovative design not only simplifies the operational process, reduces reliance on manual labor, but also improves production efficiency and product quality.

The intelligent door assembly workstation achieves precise control and efficient processing of door components through advanced mechanical and electrical systems. The application of AI vision technology enables workstations to automatically recognize the position and status of door components, thereby performing precise gluing operations. At the same time, the combination of robots and automation technology makes the entire production process smoother, reduces human interference, and improves production efficiency and product quality.

In addition to improving production efficiency and product quality, intelligent door assembly workstations also have broad application prospects. With the acceleration of intelligent transformation in the home appliance manufacturing industry, more and more enterprises are beginning to recognize the importance of intelligent production. The intelligent door assembly workstation of Haiyan Technology can not only meet the current market demand, but also provide strong technical support for the future development of enterprises.
In addition, the workstation also has high customizability and scalability. According to the production needs and process flow of different enterprises, Haiyan Technology can provide personalized solutions for customers, helping enterprises achieve intelligent upgrading of production lines. Meanwhile, with the continuous advancement of technology and the expansion of application scenarios, the functions and performance of intelligent door assembly workstations will also be continuously improved and perfected.

At present, this intelligent door assembly workstation has been successfully replicated to multiple washing machine production lines in the enterprise and has achieved significant results. According to statistics, after using this workstation, enterprises can save 8 people/shift/year in labor, increase production efficiency by 50%, achieve an overall factory automation coverage rate of 32%, reduce quality loss by 90%, and improve visual applications by 800%. These numbers fully demonstrate the significant advantages of intelligent door assembly workstations in improving production efficiency and product quality.

The successful application of Haiyan Technology’s intelligent door assembly workstation provides strong support for the intelligent upgrading of the home appliance manufacturing industry. It not only improves production efficiency and reduces costs, but also enhances product quality and enhances the market competitiveness of the enterprise. With the continuous progress of technology and the expansion of application scope, it is believed that more intelligent devices and workstations will emerge in the future, bringing a better tomorrow to the home appliance manufacturing industry.